DS2400NReference Manual
x GENERAL VIEW DS2400N Figure A 4 57 8 36 91011 2 1 1 Warning and Device Class Labels 2 3 4 5 6 "PO
DS2400N REFERENCE MANUAL 88 7 7.2 LINEAR CODE READING The number of scans performed on the code by the DS2400N and therefore the decoding capabil
READING FEATURES 89 77.2.2 Picket-Fence Mode If scanning is parallel to the code motion, (Figure 104), the number of effective scans is given by the
DS2400N REFERENCE MANUAL 90 7 7.3 PERFORMANCE The DS2400N scanner is available in different versions according to the reading performance. Versio
READING FEATURES 91 77.4 READING DIAGRAMS Reading diagrams for Subzero models and Standard models are the same. DS2400N-020X (Short Reading Range
DS2400N REFERENCE MANUAL 92 7 DS2400N-120X (Medium Reading Range) 020cm15105155102010 20 3040 50 cm68in2402468412816200.50 mm(20 mils)0.25 mm(1
READING FEATURES 93 7DS2400N-220X (Long Reading Range) 051015205101520cm10 20 30 40 50 60 70 cm08in6426248481216 202428 in0.50 mm0.35 mm(20 mils)(
DS2400N REFERENCE MANUAL 94 8 8 MAINTENANCE 8.1 CLEANING Clean the laser beam output window periodically for continued correct operation of the
TROUBLESHOOTING 95 99 TROUBLESHOOTING 9.1 GENERAL GUIDELINES When wiring the device, pay careful attention to the signal name (acronym) on the CBX
DS2400N REFERENCE MANUAL 96 9 TROUBLESHOOTING GUIDE Problem Suggestions Power On: the "Power On"/ "Ready" LED are not lit Is
TROUBLESHOOTING 97 9 TROUBLESHOOTING GUIDE Problem Suggestions Reading: Not possible to read the target barcode (always returns No Read) or the Auto
xi DS2400N Subzero Figure A 2 1 4 57 9 36 10118 1 Warning and Device Class Labels 2 3 4 5 6 "POWER ON" L
DS2400N REFERENCE MANUAL 98 10 10 TECHNICAL FEATURES ELECTRICAL FEATURES DS2400N-xxx0 (Standard) DS2400N-xxx5 (Subzero) Input Power Supply
TECHNICAL FEATURES 99 10 ENVIRONMENTAL FEATURES DS2400N-xxx0 (Standard) DS2400N-xxx5 (Subzero) Operating Temperature 0° to +45 C (+32° to +113 °F)
100 GLOSSARY ACR-Lite (Advanced Code Reconstruction) This is a light version of the powerful Advanced Code Reconstruction technology applied to h
101 Full Duplex Simultaneous, two-way, independent transmission in both directions. Half Duplex Transmission in either direction, but not simultane
102 RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange. RS485 Interface tha
103 INDEX 2 25-Pin Cable Electrical Connections, 55 A Accessories, 24 Advanced Code Reconstruction (ACR-Lite), 84 Auxiliary RS232 Interface, 48, 6
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DECLARATION OF CONFORMITY EC-128 Rev.: 2 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 2
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RAPID CONFIGURATION 1 11 RAPID CONFIGURATION NOTE This chapter illustrates a Stand Alone application. For other types of installations, such as ID
DS2400N REFERENCE MANUAL 2 1 CBX100/500 Pinout for DS2400N The table below gives the pinout of the CBX100/500 terminal block connectors. Use this
RAPID CONFIGURATION 3 125-pin Connector Pinout for DS2400N The table below gives the pinout of the 25-pin male D-sub connector for connection to the
DS2400N REFERENCE MANUAL 4 1 STEP 2 – MOUNTING AND POSITIONING THE SYSTEM 1. To mount the DS2400N, use the mounting bracket to obtain the most su
RAPID CONFIGURATION 5 1STEP 3 – X-PRESS™ CONFIGURATION X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation an
DS2400N REFERENCE MANUAL 6 1 Auto Learn If you are configuring your scanner using X-PRESS™, you must start with the Auto Learn procedure. 1. Enter
RAPID CONFIGURATION 7 1Auto Setup (Optional) At the end of the Auto Learn procedure, you have the possibility to follow the Auto Setup procedure to
Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS2400N Reference Manual Ed.: 01/2013
DS2400N REFERENCE MANUAL 8 1 STEP 4 – INSTALLING GENIUS™ CONFIGURATION PROGRAM Genius™ is a Datalogic scanner configuration tool providing several
RAPID CONFIGURATION 9 11. Select the Create a new configuration button. You will be guided through the configuration being asked to define the fo
DS2400N REFERENCE MANUAL 10 1 b. Operating mode selection and definition c. Digital Outputs configuration
RAPID CONFIGURATION 11 1d. Hardware interface selection e. Output data format configuration The On Line operating Mode requires the read
DS2400N REFERENCE MANUAL 12 1 2. After defining the parameter values the following window appears allowing to complete the reader configuration as
RAPID CONFIGURATION 13 1STEP 5 – TEST MODE Use a code suitable to your application to test the system. Alternatively, you can use the Datalogic Test
DS2400N REFERENCE MANUAL 14 1 ADVANCED SCANNER CONFIGURATION The ADVANCED selection available when starting the Genius™ program is addressed to ex
INTRODUCTION 15 22 INTRODUCTION 2.1 PRODUCT DESCRIPTION The DS2400N laser scanner satisfies the most advanced needs of a wide range of users. It h
DS2400N REFERENCE MANUAL 16 2 2.1.1 Indicators The five LEDs on the side of the scanner (Figure A) indicate the following: READY (green) This LED
INTRODUCTION 17 2 ID-NET™ M/S Multidata: Multiple stations – single scanner CBX100 CBX100 CBX100 ID-NET™ interface allows connection of scanners
iii CONTENTS REFERENCES ...v Conventions.
DS2400N REFERENCE MANUAL 18 2 2.2.1 How To Setup/Configure the Scanner Network A complete ID-NET™ scanner network can be rapidly setup, as follows
INTRODUCTION 19 22.3 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed with the precise goal of improving
DS2400N REFERENCE MANUAL 20 2 2.3.2 X-PRESS™ Functions Quick access to the following functions is provided by an easy procedure using the push but
INTRODUCTION 21 2AutoLearn Function Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and length),
DS2400N REFERENCE MANUAL 22 2 Reset Scanner to Factory Default If it ever becomes necessary to reset the scanner to the factory default values, yo
INTRODUCTION 23 22.5 MODEL DESCRIPTION The DS2400N scanner is available in versions that differ in regard to the following parameters: Resolutio
DS2400N REFERENCE MANUAL 24 2 2.6 ACCESSORIES The following accessories are available on request for the DS2400N: Name Description Part Number M
INSTALLATION 25 33 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the DS2400N reader and all the parts supplied with the equipment are present and
DS2400N REFERENCE MANUAL 26 3 3.2 MECHANICAL INSTALLATION DS2400N can be installed to operate in different positions. The four screw holes (M4 x 5
INSTALLATION 27 33.2.1 Mounting DS2400N Using the DS2400N mounting bracket you can obtain the most suitable position for the reader as shown in the
iv 4.3.1 ID-NET™ Cables...43 4.3.2 ID-NET™ R
DS2400N REFERENCE MANUAL 28 3 3.2.2 Mounting a GFC-2010 Accessory Direct Output Window The GFC-2010 accessory direct output window can be used as
INSTALLATION 29 33.2.3 Mounting a GFC-2020 Accessory Lateral Output Deflection Mirror The GFC-2020 accessory is a Lateral Output deflection mirror
DS2400N REFERENCE MANUAL 30 3 3.2.4 Mounting a GFC-200 Accessory Contact Reading Mirror The GFC-200 is an 85° contact reading mirror that is moun
INSTALLATION 31 3To fix a DS2400N Scanner to the GFC-200, use the two M 4 x 6 mm screws supplied with the GFC Kit. Refer to the following figure.
DS2400N REFERENCE MANUAL 32 3 The internal optical path from the scanner reading window to the GFC-200 window is 51 mm. The reading distance of th
INSTALLATION 33 33.2.5 Mounting an OM2000N Accessory Oscillating Mirror The OM2000N oscillating mirror is designed to generate homogeneous and adju
DS2400N REFERENCE MANUAL 34 3 The installation of the deflection mirror is very easy. 1) Clean the OM2000N mirror surface and output window (inte
INSTALLATION 35 3The reading distance of the scanner with the OM2000N is shifted by 10 mm towards the scanner because of the internal optical path be
DS2400N REFERENCE MANUAL 36 3 3.3 POSITIONING The DS2400N scanner is able to decode moving barcode labels at a variety of angles, however signific
CBX ELECTRICAL CONNECTIONS 37 44 CBX ELECTRICAL CONNECTIONS All DS2400N models are equipped with a cable terminated by a 25-pin male D-sub connect
v REFERENCES CONVENTIONS This manual uses the following conventions: “User” or “Operator” refers to anyone using a DS2400N. “Device” refers to th
DS2400N REFERENCE MANUAL 38 4 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper
CBX ELECTRICAL CONNECTIONS 39 44.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communicat
DS2400N REFERENCE MANUAL 40 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communic
CBX ELECTRICAL CONNECTIONS 41 44.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the
DS2400N REFERENCE MANUAL 42 4 #1#0(up to 31)ScannerScannerScannerSlaveSlaveSlaveMain InterfaceRS232/RS485HOSTMultidrop GNDShieldMultidrop -Multidro
CBX ELECTRICAL CONNECTIONS 43 44.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID+ ID-NET™ network + ID- ID-NET™ network -
DS2400N REFERENCE MANUAL 44 4 4.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is define
CBX ELECTRICAL CONNECTIONS 45 4 Figure 44 – ID-NET™ Network Connections with isolated power blocks
DS2400N REFERENCE MANUAL 46 4 Figure 45 - ID-NET™ Network Connections with Common Power Branch Network
CBX ELECTRICAL CONNECTIONS 47 4 Figure 46 – ID-NET™ Network Connections with Common Power Star Network
vi SAFETY AND COMPLIANCE NOTICES CAUTION Subzero model scanners must not be opened in an uncontrolled environment. LASER SAFETY The following
DS2400N REFERENCE MANUAL 48 4 4.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last scanner of the netw
CBX ELECTRICAL CONNECTIONS 49 44.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger)
DS2400N REFERENCE MANUAL 50 4 Power to Input Photocell Signal Photocell Reference NPN Photocell Figure 50 - NPN External Trigger Using DS2400N
CBX ELECTRICAL CONNECTIONS 51 4 CBX100/500 Function +V Power Source - Inputs I2A Input 2 A (polarity insensitive) I2B Input 2 B (polarity insensi
DS2400N REFERENCE MANUAL 52 4 Pulled up to External Input Device Power Input Signal Input Device Figure 54 - NPN Input 2 Using External Power 4
CBX ELECTRICAL CONNECTIONS 53 4OUTPUT CONNECTIONS USING DS2400N POWER Power to Output Output device Signal Output device Reference Output Device F
DS2400N REFERENCE MANUAL 54 4 4.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other u
25-PIN CABLE ELECTRICAL CONNECTIONS 55 55 25-PIN CABLE ELECTRICAL CONNECTIONS All DS2400N models are equipped with a cable terminated by a 25-pin
DS2400N REFERENCE MANUAL 56 5 5.1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25-pin connector used for com
25-PIN CABLE ELECTRICAL CONNECTIONS 57 55.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles c
vii Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The laser d
DS2400N REFERENCE MANUAL 58 5 5.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communic
25-PIN CABLE ELECTRICAL CONNECTIONS 59 55.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend
DS2400N REFERENCE MANUAL 60 5 Figure 66 - DS2400N Multidrop Connection to a Multiplexer
25-PIN CABLE ELECTRICAL CONNECTIONS 61 55.3 ID-NET™ INTERFACE 25-pin Name Function 23 ID+ ID-NET™ network + 24 ID- ID-NET™ network - 7 GND Gro
DS2400N REFERENCE MANUAL 62 5 5.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defin
25-PIN CABLE ELECTRICAL CONNECTIONS 63 5 Figure 68 – ID-NET™ Network Connections with isolated power blocks
DS2400N REFERENCE MANUAL 64 5 Figure 69 - ID-NET™ Network Connections with Common Power Branch Network
25-PIN CABLE ELECTRICAL CONNECTIONS 65 5 Figure 70 – ID-NET™ Network Connections with Common Power Star Network
DS2400N REFERENCE MANUAL 66 5 5.3.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and la
25-PIN CABLE ELECTRICAL CONNECTIONS 67 55.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External
viii CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user
DS2400N REFERENCE MANUAL 68 5 EXTERNAL TRIGGER INPUT CONNECTIONS USING DS2400N POWER EXTERNAL TRIGGERDS2400N 181997GroundVSignalVCC ~~ +- VdcGNDI
25-PIN CABLE ELECTRICAL CONNECTIONS 69 5 25-pin Name Function 9 Vdc Power Source Inputs 6 I2A Input 2 A (polarity insensitive) 10 I2B Input 2
DS2400N REFERENCE MANUAL 70 5 5.5.1 Code Verifier If the DS2400N is used as a Code Verifier, the verifier code can be configured in software throu
25-PIN CABLE ELECTRICAL CONNECTIONS 71 5 USER INTERFACEO+ 8/11 22/12 O- DS2400N Vext 30 Vdc max. C E Figure 82 - Open Collector Output Connections
DS2400N REFERENCE MANUAL 72 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. Dotted lines in the figure
TYPICAL LAYOUTS 73 6In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an a
DS2400N REFERENCE MANUAL 74 6 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interface.
TYPICAL LAYOUTS 75 6An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/S
DS2400N REFERENCE MANUAL 76 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several scanners to build a multi-point or a multi-s
TYPICAL LAYOUTS 77 6For a Master/Slave Multidata layout each scanner has its own reading phase independent from the others; each single message is se
ix do not fine tune the positioning by striking the scanner or bracket. do not weld the scanner into position which can cause electrostat
DS2400N REFERENCE MANUAL 78 6 Figure 89 – ID-NET™ M/S Synchronized Layout DS2400N Master with CBX500 + DS2400N Slaves with QL100 Figu
TYPICAL LAYOUTS 79 6The Master scanner can communicate to the Host as a Slave node on an Ethernet TCP/IP network. This example requires using the acc
DS2400N REFERENCE MANUAL 80 6 Alternatively, the Master scanner can communicate to the Host as a Slave node on a Fieldbus network. This requires us
TYPICAL LAYOUTS 81 6The QLM600 Profibus Gateway active connection module can also be used. System configuration can be accomplished through the Auxil
DS2400N REFERENCE MANUAL 82 6 6.4 RS232 MASTER/SLAVE NOTE This interface is provided for backward compatibility. We recommend using the more effi
TYPICAL LAYOUTS 83 66.5 MULTIPLEXER LAYOUT NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET
DS2400N REFERENCE MANUAL 84 7 7 READING FEATURES 7.1 ADVANCED CODE RECONSTRUCTION (ACR-LITE) The traditional way of barcode reading could be ca
READING FEATURES 85 7ACR-Lite is disabled by default but can be enabled for the following code types: Code 25 Interleaved Code 128/GS1-128
DS2400N REFERENCE MANUAL 86 7 The decoder will be able to read the label with a tilt angle between + max and - max as shown in the following f
READING FEATURES 87 77.1.3 Advanced Code Reconstruction Reading Conditions The following tables describe the minimum code height requirements (in m
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